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POKE-YOKE APPLICATION

Checking the correct fitting of parts and the correct sequence of part assembly

Sector:

Automotive

Solution used:

Dataguess Inspector

Customer Needs and Problems

Correct assembly sequence and correct part positioning
Quality problems, incomplete assembly

Implemented solution

Data was collected from the field with Dataguess Inspector, and labeling and modeling studies were carried out in different scenarios. In case of incorrect assembly, the controller communicates with the PLC via the OPC UA protocol and instantly notifies whether it can proceed to the next step. Thus, when the operator performs a step incorrectly, he receives the necessary warning and cannot proceed to the following assembly process.

Project Results

Deficiencies and mistakes made during assembly have been prevented, paving the way for error-free manufacturing.

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